Our Approach Is Built on Precision, Stability & Absolute Process Control.
Optical fibers engineered for extreme vacuum, temperature & precision environments
High-vacuum environments demand materials that remain dimensionally stable, contamination-free, and optically reliable under extreme pressure and temperature conditions. Our specialty optical fibers are engineered specifically for applications where conventional polymer-coated fibers fail.
We manufacture metal-coated, spun, and custom optical fibers designed for ultra-low outgassing, high thermal tolerance, and long-term mechanical stability. These fibers are ideal for vacuum chambers, particle accelerators, semiconductor fabrication, synchrotron systems, and space simulation facilities.
By controlling every stage of production – from preform design to coating and final inspection – we ensure consistent optical performance, precise dimensional tolerances, and complete process traceability. Each fiber is produced to meet strict scientific and industrial requirements where failure is not an option.
High Vacuum Manufacturing – Precision Without Compromise
Modern high-vacuum systems require components that integrate seamlessly with automated, digitally controlled environments. Our manufacturing processes use real-time monitoring, inline inspection, and statistical quality control to guarantee fiber consistency and reproducibility across production runs.
Vacuum-Optimized
Fiber Engineering
Our fibers are engineered using predictive modeling of thermal expansion, mechanical stress, and coating adhesion to ensure stability in vacuum chambers and experimental systems.
Certified
High-Vacuum Production
All high-vacuum fiber products are manufactured under controlled conditions with documented materials, process validation, and optional vacuum compatibility testing.
Typical High-Vacuum Applications
Available Fiber Types
- Metal-coated fiber (gold, aluminum, copper, nickel)
- Spun fiber for precision sensing
- Multi-core fiber for compact signal routing
- Fully custom fiber geometries and coatings
Technical Performance Summary
| Parameter | Fiber Sepcification |
|---|---|
| Coating Type | Metal coating (Gold, Aluminum, Nickel, Copper) |
| Maximum Operating Temperature | Up to 400 °C continuous, higher for short exposure |
| Outgassing Level | Ultra-low, compatible with UHV environments |
| Vacuum Compatibility | High vacuum and ultra-high vacuum (UHV) systems |
| Coating Thickness | 5 – 50 µm (customizable) |
| Fiber Diameter Tolerance | ±0.5 µm standard, tighter on request |
| Tensile Strength | > 500 MPa after coating |
| Bend Radius | As low as 20× fiber diameter |
| Thermal Cycling Resistance | Stable under repeated −50 °C to +400 °C cycles |
| Chemical Resistance | Resistant to solvents, oils, and vacuum cleaning agents |
| Optical Attenuation Stability | No measurable drift under vacuum exposure |
| Surface Contamination Level | Controlled to laboratory-grade cleanliness |
| Production Traceability | Full batch, material, and process traceability |
| Custom Geometry Support | Single-core, spun, multi-core configurations |
| Length Availability | Prototype lengths to kilometer-scale production |
| Compliance Options | ISO manufacturing, vacuum test protocols available |
Q&A
Yes. We customize coating materials, coating thickness, fiber diameter, mechanical reinforcement, and fiber structure (single-core, spun, or multi-core) to match the exact requirements of DAS, DTS, reservoir monitoring, and pipeline integrity systems.
Through strict manufacturing control, inline inspection, thermal and mechanical validation, and full process traceability to eliminate variability between production batches.
Pitch (spin period) is the longitudinal period of fiber rotation. It is beneficial to have pitch as short as possible to achieve quality averaging.
Yes. Our fibers are engineered to maintain optical transmission, coating adhesion, and dimensional stability after hundreds of steam, plasma, or chemical sterilization cycles.
